IXPE电子交联发泡生产线;IXPE发泡app;地板隔音垫app_必威体育app手机版官网下载 IXPE电子交联发泡生产线;IXPE发泡app;地板隔音垫app_必威体育app手机版官网下载

必威

更新:2020/7/26 21:55:32      点击:
  • 产品品牌   必威_必威手机app_必威体育app手机版官网下载
  • 产品型号   JWELL-2020
  • 产品描述

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产品介绍

I X P E 发泡卷材生产线/IXPE地板隔音垫app/IXPE电子交联发泡生产线

主推燃气炉(产量高)+真空吸附装置



一、常见的三种造粒方式:

密炼--开炼--拉片--冷却--切粒;

密炼--单app挤出--水环(风冷)切粒;

高速搅拌机--平双app--单appapp--水环(风冷)切粒。

二、挤出母片:必威公司根据多年IXPEapp设计制造经验,不断地改进IXPEapp的结构设计,改进机筒以及app的温控和冷却系统,

对模具的内部结构优化设计,采用立式镜面三辊压光机成型,配备高精度的恒温系统,使得IXPE母app挤出过程中稳定

连续,确保物料塑化分散均匀,温度易于控制。


三、发泡成型:

A、水平炉:发泡炉采用新型三段加长炉,炉体分为预热段、交联段、发泡段三部分,炉体全长 23 米,高 5.5 米,宽 3.5 米。配置

名牌高精度节能燃烧器,确保温度得到精确控制,可生产XPE、IXPE,橡塑发泡产品。

特点:能耗低:将预热段、交联段做了较大改变,满足工艺要求的情况下,减少热容空间,节能降耗,燃气用量与两段炉相当;

生产工艺范围宽:炉内热量分布上,克服炉体内热量分布不合理的缺陷,按照IXPE 发泡的工作热量要求,使得IXPE发

泡在一个比较宽的范围内,发泡倍率在5-35倍,发泡充分,连续稳定;

产量大:在目前国内生产的发泡炉中,我们的三段炉产量大,可达 200KG/H 以上,而且IXPE泡孔比两段炉更细密。

B、垂直炉:该线包含放卷装置、送料牵引装置、网带张紧装置、网带驱动装置、预热炉体、垂直炉体、扩幅装置等。

特点:加热均匀、热量损失小、产能大、能耗低,操作简单。

经过辐照后的制品广泛应用于:电子领域、汽车领域、建筑领域、医疗、缓冲包装、运动休闲等诸多领域。其中地板静

音垫、平衡层经电子辐照后,环保无毒,耐老化、腐蚀;独立闭孔结构,有效防止潮气侵蚀地板;优秀的隔音性能,能

减少楼层间的噪音传播;使用过程中提升脚感舒适度。

四、辅机收卷:辅机全长20米,依次通过五辊定型机、风冷系统、app整形、自动纠偏切边装置、牵引机、双工位收卷机。

以上挤出母片、发泡成型、收卷辅机三部分全长60米左右。


五、电子辐照收放卷系统:IXPE电子交联发泡卷材在发泡前需要经过电子辐照,该app为卷材进入电子加速器室前的整套辅机app,

包含放卷装置、牵引机、放卷储料、纠偏装置、收卷储料、收卷机等。

特点:配合电子加速器电子辐照量设定收放卷速度,自动化程度高;整机多点张力控制单元保证app张力稳定。配备品牌过程纠偏系统,有效保证app齐整。


1、Normal pelletizing method:

Banburying ---open mill --zipper pulls---cooling --cutting.

Banburying---single screw extruder --water circulation (or air cooling)cutting.

High speed blender--parallel twins screw extruder---single screw extruder--water circulation (or air cooling)cutting.

2、Extrude:

Jwell screw design and manufacture based on IXPE experience,Continuously improve the structure of IXPE screw

design, improved barrel and screw temperature control and cooling systems,On inner Structural Optimization

Design of mould,Formed with vertical mirror of three - roll calender, equipped with high precision temperature

control system,Mother makes IXPE steady and continuous process of sheet extrusion, ensure the material

plasti-cizing distributed evenly, easy to control the temperature.

3、Foaming:

A.Horizontal Foaming Oven

Foaming oven adopts the latest enhanced furnace ,Oven divided into three parts: preheating stage,coil stage,

furnace whole length 23meters, high ceiling 5.5 meters, width 3.5 meter.,equipped imported brand high precise

burner,Ensure accurate temperature control, can produce XPE, IXPE, rubber and foam products.

1, Low energy consumption: The preheating period, crosslinking made larger changes, meet the technological

requirements, reduce the heat capacity of space and energy consumption. , gas consumption and a two-stage

furnace.

2, Wide range of production processes: Heat distribution in the furnace, overcome the defects of unreasonable

distribution of heat in the furnace,In accordance with the work of the IXPE foam thermal requirements, making the

IXPE foam over a relatively wide range, expan-sion ratio at 5-35 times, foam full, continuous and stable.

3, The output is big: In the current domestic production of foam furnace, our three - stage production of the largest

and the largest 200KG/H above, and IXPE foam more detailed than the two - stage gasifier.

B.The vertical Oven

The line includes coiling device, feeding traction device, net belt tensioning device, net belt driving device, preheating

furnace body, vertical furnace body, widening device, etc.

Features: uniform heating, small heat loss, large capacity, low energy consumption, simple operation.

The irradiated products are widely used in the fields of electronics, automobile, architecture, medicine, buffer

packaging, sports and leisure, etc.

One of the floor mat, balance layer after electronic irradiation, environmental protection non-toxic, anti-aging,

corrosion; Independent closed-hole structure, effectively prevent moisture erosion of the floor; Excellent sound

insulation performance, can reduce the noise spread between floors; Improve the comfort of your feet during use.

4、Rewinding auxiliary equipment:

The whole length of downstream line is 20m, as from front to back order, it is passed 5 roller calibration unit,air

cooling system,smooth surface dealing device,automatic correction trimming device,haul off unit,double position

collector.The above three parts, foam extrusion, rolling length of 60 meters.

5. Electronic irradiation rewinding and rewinding system: IXPE electronic crosslinked foaming coils

need to undergo electronic irradiation before foaming. This equipment is a complete set of auxiliary equipment

before the coils enter the electron accelerator room, including coiling device, traction machine, coiling storage,

deviation correction device, coiling storage, coiling machine, etc.

Features: with the electronic accelerator electronic irradiation setting of the winding speed, high degree of

automation;The multi-point tension control unit guarantees the stability of the sheet tension.Equipped with the

brand process correction system, effectively ensure the integrity of the sheet


XPE(IXPE)是一种自由式连续发泡的材料。app光洁、泡孔密闭、独立、均匀、不吸水的软质材料。和其它类似产品相比较,其性能更加优良,特别是在环保、阻燃、绝缘、防水、防潮、减震、缓冲、回弹、保温、隔热、耐侯性、耐老化性、耐药品性、质轻、易加工成型、无公害等方面是其它材料无法同时兼备的,所以XPE(IXPE)作为内衬芯材、外包装材被广泛应用到汽车内饰、体育休闲、旅游用品、包装、冷冻、建筑、家庭装饰、公共场所装饰、以及鞋材、箱包、摩擦材料、农林水产、海洋航海工业、儿童玩具、医疗保健及各种日用百货行业等领域。

XPE(IXPE) is a kind of free-style continuous foaming material. The surface is bright and clean, bubble hole is airtight, independent,even, not bibulous soft qualitative material. Compared with other similar products, its performance is more excellent, especially in environmental protection, flame retardant, insulation, waterproof,moisture-proof, shock

absorption, buffering, resilience, heat preservation, heat insulation, weather resistance, aging resistance, drug resistance, light weight, easy processing and molding, pollution-free and other aspects are other materials can not simultaneously. Lining so XPE (IXPE) as core material and packing material has been widely applied to automobile interior trim, sports leisure, tourism supplies, packaging, refrigeration,building decoration, home decoration, public, as well as shoes,bags, friction materials, agriculture, forestry and fisheries, Marine navigation industry, children's toys, health care, and various kinds of general merchandise industry, and other fields.

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